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Softgel Manufacturing

Oil-based and suspension softgels with custom size, color, fill weight, imprint and bottle count.

Softgel Manufacturing production detail image

Format planning checklist

  • From 300,000 pieces for custom softgel runs
  • Formula feasibility and ingredient load review
  • Flavor, color, size, appearance and serving design
  • Packaging compatibility and retail/Amazon file planning
  • COA and third-party testing scope by project
Manufacturing evidence

Process, testing and packaging scope.

These are project-planning capabilities supported by the current local production and product asset library. Final specifications are confirmed in the written quotation.

Typical manufacturing path

  1. Confirm fill material, active strength and softgel size
  2. Review oil or suspension compatibility and oxidation controls
  3. Prepare gelatin mass and fill material
  4. Encapsulate and tumble-dry softgels
  5. Dry, sort and inspect fill weight and leakage
  6. Bottle, blister or bulk pack with agreed release documents

Testing scope to confirm

  • Oil and raw-material specification review
  • Active-content or fatty-acid testing when specified
  • Microbiology, heavy metals and oxidation indicators by agreed scope
  • Appearance, fill weight, leakage and disintegration checks as applicable

Review quality and testing planning

Packaging choices

  • Light-protective induction-sealed bottle
  • Blister card with retail carton
  • Bulk double-bag and export carton
  • Shell color, transparency, size and imprint subject to feasibility review

Compare packaging routes · Review custom formulation

Procurement FAQ

What is the MOQ for custom softgels?

The current custom-run planning reference is 300,000 pieces. Fill formula, softgel size, shell color, imprint and packaging can affect the final MOQ.

Which ingredients suit a softgel?

Oil-based materials and suitable suspensions can be reviewed. Compatibility, fill volume, stability and target strength determine feasibility.

Can softgels be blister packed?

Bottle, blister and bulk routes can be reviewed after barrier, count, carton and printed-component MOQ are defined.

Products in this format

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